Saputo Dairy UK Ltd

• Compiled Health & Safety file, including Risk Assessments, Method Statements, and Programme of Works for client approval.
• Arranged and held a pre-start meeting to discuss installation.
• Following approval, arranged scaffolding to the plant room and prepared access by removing side wall air vent panel (later reinstated).
• Hired mobile crane for lifting new hot water plant into position.
• Isolated and removed one existing Andrews water heater, buffer tank, and associated pipework, then blanked off old flue system.
• Maintained continuous hot water supply by replacing water heaters sequentially.
• Supplied and installed:
  • Two Andrews Supaflo Evo SF62 190kW natural gas water heaters
  • Two Andrews GL500 buffer tanks
• Installed first water heater on existing base.
• Supplied and installed a new Andrews concentric flue system discharging through the external wall.
• Installed all associated pipework and fittings to:
  • Connect flow and return between water heaters and buffer tanks (reusing existing pump).
  • Connect boosted cold water service to buffer tanks with isolating valves.
  • Connect hot water draw-off to buffer tanks with isolating valve, safety valve, and thermometer.
  • Connect hot water secondary supply with new isolating valve (reusing existing secondary pumps).
  • Provide new discharge pipework to drain.
  • Provide condensate waste to drain.
  • Connect existing gas service to new water heaters.
• Carried out electrical wiring of new water heaters and pumps to existing controls.
• Filled, tested, pre-commissioned, and chlorinated new system.
• Repeated full installation process for second water heater.
• Arranged manufacturer commissioning of both water heaters once operational.
• Applied foil-faced, Class ‘O’ phonic insulation to new and disturbed pipework.
• Hired crane to remove redundant water heaters and buffer tanks from site.
• Reinstated wall air vent panel and arranged scaffold removal.

Prepared and issued full As-Fitted Manuals including commissioning certification.